ENGINEERING • TOOLING • MANUFACTURING
Custom Engineering Solutions Built for Production
BPS Enterprises designs and manufactures precision jigs & fixtures, moulds, special purpose machines and custom-engineered components for industrial applications.
From concept and CAD design to precision machining, assembly and production-ready solutions.
- In-house BFW XTRON 955 VMC
- Custom Jigs, Fixtures & SPMs
- Design to Production Handover
-
In-House BFW VMC Dedicated BFW XTRON 955 vertical machining centre on shop floor
-
Jigs & Fixtures Welding, assembly, checking and machining fixtures
-
Special Purpose Machines Custom assembly & testing setups built for production
-
Design to Proving CAD design, precision machining, trial & handover
IN-HOUSE MACHINING
Powered by BFW XTRON 955
Precision in-house machining capability supporting our jigs, fixtures, moulds, special purpose machines and custom manufacturing projects.
What our in-house machining enables:
- Precision VMC machining
- Custom component manufacturing
- Jig & fixture component machining
- Mould and tooling component machining
- Machine-part manufacturing
- Prototype development & batch production
Core Capabilities
Custom Engineering & Tooling Solutions
From custom fixtures to automated SPMs and precision moulds — we solve production challenges with complete engineering ownership.
-
Jigs & Fixtures
Custom welding fixtures, assembly jigs, inspection fixtures, checking gauges and precision machining fixtures engineered for repeatable production.
-
Special Purpose Machines (SPMs)
Custom semi-automated machines, dedicated assembly workstations, testing rigs, and process improvement equipment tailored to your manufacturing requirements.
-
Moulds & Tooling
Precision mould components, core & cavity inserts, forming dies, and custom production tooling engineered to exact drawing specifications.
-
Precision CNC / VMC Machining
In-house precision 3-axis CNC and VMC machining in Gurugram using our BFW XTRON 955 Vertical Machining Centre (900 × 500 × 500 mm envelope, 900 kg table load). Prototypes, tooling blocks, and batch production.
-
Design & Engineering
CAD modelling, fixture kinematics, SPM concept development, reverse engineering, and design-for-manufacture (DFM) reviews — concept to production-ready drawings.
-
Sheet Metal & Fabrication
Cutting, bending, welding and finishing of sheet-metal and structural fabrications — machine base frames, trolleys, stands, enclosures and safety guards.
Track Record
Engineering Experience Across Demanding Industries
We deliver tooling, fixtures and custom manufacturing solutions for tier-1 suppliers and industry leaders across electronics, automotive, energy and robotics.
Consumer Electronics
Display assembly tooling, guided pressing fixtures, and non-marring Delrin nests engineered for high-volume device lines.
Automotive & Braking
Heavy-duty hydraulic clamping fixtures, inspection checking gauges, and optical reflector tooling nests.
Battery & Energy
Insulated module clamping tooling, cell-holding fixtures, and precision compression assemblies for clean energy storage.
Robotics & Automation
Precision robot end-effector brackets, rigid machined arm mounts, and stress-relieved steel base frames.
Moulds & Precision Tooling
Intricate core and cavity inserts, forming dies, and ultrasonic welding nests machined to strict 3D CAD models.
Special Purpose Machines
Custom semi-automated workstations, dedicated leak-testing rigs, and cycle-time debottlenecking machinery.
Manufacturing Experience: Our engineering team brings hands-on tooling and fixture development experience across critical industrial applications, including project deliverables for leading organizations such as vivo, Samsung, Navitasys, ASK Automotive, FIEM Industries, Hi-Tech Robotics, and Quantum Technologies.
Why BPS
Custom Manufacturing & Industrial Engineering Partner
We partner with manufacturing teams to solve shop-floor bottlenecks, improve cycle times, and deliver turnkey tooling built for long-term production reliability.
-
Engineering & problem-solving mindset
We do not just machine metal — we understand the assembly, cycle time, and production challenge you are trying to solve.
-
End-to-end in-house capability
Design, precision VMC machining, fabrication, mechanical assembly, and trial proving under one roof in Gurugram.
-
In-house BFW XTRON 955 VMC
Rigid 3-axis vertical machining centre with 900 × 500 × 500 mm working envelope and 900 kg table capacity for demanding jobs.
-
Rigorous inspection & trial proving
Every fixture and machine is subjected to dimensional checks and component trial fitment before dispatch to your plant.
From Requirement to Production
Structured Engineering & Handover in Six Clear Steps
Engineering • Design • Machining • Manufacturing • Assembly • Trial • Delivery
-
Requirement & Component Analysis
We study your component drawing, GD&T tolerances, cycle time targets, and production challenges to define the right engineering approach.
-
Engineering & Tool Design
In-house 3D CAD modeling in SolidWorks/AutoCAD, DFM reviews, fixture kinematics, and complete manufacturing drawings before cutting metal.
-
Precision Machining & Manufacturing
Tooling blocks and parts machined in-house on our BFW XTRON 955 VMC and precision turning/fabrication equipment under controlled processes.
-
Tooling Assembly & Integration
Skilled mechanical assembly, dowel pin fitment, pneumatic/hydraulic piping, and sensor integration for fixtures, tooling, and SPMs.
-
Inspection, Trial & Proving
Rigorous dimensional inspection against drawing, trial clamping, repeatability checks, and component try-outs with actual production parts.
-
Production Handover & Support
Delivery to customer plant, installation assistance, operating documentation, and ongoing technical support for repeat orders.
Quality Assurance
Every Part & Tooling Checked Against Drawing
Quality is engineered into every stage — contract & drawing review, incoming material verification, first-piece sign-off, in-process inspection and functional trial proving before dispatch.
- Dimensional inspection reports on request
- Component trial fitment & repeatability proving
- Calibrated measuring instruments (calipers, height gauges, micrometers)
- Controlled 3D CAD revisions & GD&T adherence
Have a drawing ready? Get a quotation in 48 hours.
Share your drawings, 3D models or samples with quantities — our engineers will review manufacturability and respond quickly.